Cemented Carbide Spraying Technology - Plasma Sprayed WC Coating Applications

Cemented Carbide Spraying Technology - Plasma Sprayed WC Coating Applications

Cemented Carbide Coatings by Plasma Spray

Cemented carbide already excels in wear resistance, strength and hardness. Spraying WC-Co powder by plasma takes those properties onto workpieces that cannot be made from solid carbide - at a fraction of the cost.

Key Properties

  • Hardness HRC 85-92 against severe abrasion
  • Strong oxidation resistance at high temperature
  • Low friction coefficient with special formulations - less energy loss
  • Dense, uniform deposition under automated control

Typical Applications

  • Machinery parts and conductive/stable surfaces
  • Mould protection in aggressive environments
  • Tools requiring wear and oxidation protection
  • Aerospace components in high-temperature service

Example Configuration

  • Spray materials: WC-Co alloy powder
  • Spray area: 400 x 400 mm
  • Coating thickness: 0.3-0.6 mm
  • Cooling: water circulation
  • Control: digital PLC with full safety interlocks

Workflow

Surface cleaning and grit blasting, powder loading and drying, vacuum start-up, parameter-controlled spraying, monitored cooling and non-destructive acceptance testing before delivery.