Tungsten carbide spray coating of spiral shafts and spiral stirrers is an advanced solution designed to improve the performance of chemical mixing and lithium battery equipment. By using advanced tungsten carbide (WC) spraying technology, tungsten carbide coating is sprayed on the surface of the spi
Main Products
Screw Shaft
Function: Drives and mixes materials inside agitators.
Advantages: Delivers stable mixing performance, suitable for various complex chemical reactions and physical processes.
Screw Agitator
Function: Rotating screw blades push materials toward the vessel wall to facilitate uniform mixing.
Advantages: High-efficiency mixing capability, ideal for mass production and high-viscosity materials.
Tungsten Carbide (WC) Coating
Material: High-hardness tungsten carbide powder.
Advantages: Offers outstanding wear resistance and fatigue resistance to extend service life.
Plasma Spraying Equipment
Function: High-temperature plasma flame heats powder particles to molten or semi-molten state, which are accelerated and sprayed onto the substrate surface to form a dense coating.
Advantages: High-temperature plasma flame guarantees uniform and compact coatings.
Chemical Agitation Equipment
Function: Used for mixing, dispersion, dissolution and other operations in chemical processes.
Advantages: Accelerates reaction rate and ensures product quality.
Lithium Battery Equipment
Function: Applied in key processes such as slurry stirring and coating during lithium battery manufacturing.
Advantages: Ensures uniformity and consistency of slurry to improve battery performance.
Key Features
High-Performance Coatings
Tungsten Carbide Coating: Improves wear resistance and fatigue resistance of screw shafts and screw agitators.
Uniform & Dense Structure: Ensures coating consistency and quality.
Advanced Spraying Technology
Plasma Spraying Equipment: High-temperature plasma flame ensures uniform and compact coatings.
Automated Control System: Provides precise parameter control for consistent coating quality.
High Wear Resistance
Wear Resistance: Greatly improves wear performance of screw shafts and screw agitators to reduce material loss.
Corrosion Resistance: Enhances corrosion resistance and oxidation resistance of screw shafts and screw agitators for harsh environments.
Long Service Life
Extended Lifespan: Reduces replacement frequency and cuts maintenance costs.
Cost Reduction: Boosts production efficiency and lowers long-term operating costs.
Durability
Excellent Fatigue Resistance: Improves stability under heavy loads.
Harsh Environment Adaptability: Maintains reliable performance under diverse working conditions.
Easy Maintenance
Compact Design: Facilitates cleaning and repair to minimize downtime.
Simple Operation: User-friendly control system streamlines operation procedures.
Wide Compatibility
Chemical Industry: Suitable for various chemical reactors, mixing tanks, etc.
Lithium Battery Industry: For stirring of cathode/anode slurry and separator coating of lithium batteries.
Food Processing: For food mixing and homogenization.
Pharmaceutical Industry: For pharmaceutical mixing and crystallization.
New Energy: Preparation of new energy battery materials.
Application Fields
Chemical Industry: Various chemical reactors, mixing tanks, evaporators, etc.
Lithium Battery Industry: Lithium battery cathode/anode slurry stirring, separator coating, etc.
Food Processing: Food mixing, homogenization, fermentation, etc.
Pharmaceutical Industry: Pharmaceutical mixing, crystallization, filtration, etc.
Environmental Engineering: Sewage treatment, waste gas treatment, etc.
New Energy: Preparation of new energy battery materials.
Performance Parameters
Coating Thickness: 0.5 mm to 2 mm
Hardness: HV 1300 – 1500 (WC coating)
Wear Resistance: Significantly superior to conventional coatings
Temperature Resistance: Up to 800°C
Corrosion Resistance: Strong resistance to acid and alkali corrosion
Agitation Speed: 10 rpm to 1000 rpm (model-dependent)
Torque: 10 Nm to 10000 Nm (model-dependent)
Power: 0.5 kW to 100 kW (model-dependent)
Customer Support
Our professional team provides full-range services including:
Design Consultation: Customized solutions tailored to clients’ specific requirements.
Installation Guidance: On-site installation and technical training.
Technical Support: Timely troubleshooting for technical issues.
Maintenance Service: Scheduled maintenance plans to ensure long-term stable operation.
Conclusion
Tungsten carbide spraying processing for screw shafts and screw agitators is an ideal option to enhance the performance of chemical stirring and lithium battery equipment. Adopting high-performance tungsten carbide coatings and advanced spraying technology, the treated screw shafts and screw agitators feature exceptional wear resistance, corrosion resistance and thermal stability under various harsh working conditions, extending service life and improving production efficiency.
