Casos industriales

Proyectos reales que muestran cómo los recubrimientos por proyección térmica resolvieron problemas de desgaste y corrosión.

SX-80 Plasma Spraying System Applied to Zirconia Thermal Barrier Coating for Aviation Components in Xianyang
Aeroespacial

SX-80 Plasma Spraying System Applied to Zirconia Thermal Barrier Coating for Aviation Components in Xianyang

Recently, the SX-80 atmospheric plasma spraying equipment (APS) provided by Guangzhou Sanxin has been officially put into operation at an aviation manufacturing company in Xianyang City, Shaanxi Province. It is used for zirconia (Y₂O₃-Stabilized ZrO₂, YSZ) thermal barrier coatings (TBCs) spraying ma

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Cemented Carbide Spraying Technology: Plasma Spraying and Tungsten Carbide Coating Applications
Cemented Carbide

Cemented Carbide Spraying Technology: Plasma Spraying and Tungsten Carbide Coating Applications

Cemented carbide coatings combine extreme hardness with good corrosion resistance. This overview explains where plasma-sprayed WC coatings outperform hard chrome and how we control the process for consistent results.

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Tungsten Carbide Coating for Aircraft Landing Gear Components
Aeroespacial

Tungsten Carbide Coating for Aircraft Landing Gear Components

Aircraft landing gear absorbs enormous mechanical stress at every touchdown. Plasma and HVOF tungsten carbide coatings raise surface hardness far beyond hard chrome, cutting wear and corrosion on pistons, axles and locking mechanisms.

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Thermal Spray Coatings in the Metallurgical Industry: Wear and Corrosion Protection at High Temperature
Metallurgy

Thermal Spray Coatings in the Metallurgical Industry: Wear and Corrosion Protection at High Temperature

Thermal spraying builds a surface layer that is harder and more heat-resistant than the base steel. For metallurgical plants this means furnace rolls, guides and hopper parts that resist scale abrasion and last several times longer.

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Plasma-Sprayed Thermal Barrier Coatings (TBC) for Aero-Engine Turbine Blades
Aeroespacial

Plasma-Sprayed Thermal Barrier Coatings (TBC) for Aero-Engine Turbine Blades

A plasma-sprayed yttria-stabilised zirconia layer can lower metal temperature of turbine components by 100-170 °C. This article explains the layered structure, how the coating builds up particle by particle, and which process parameters control quality.

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Tungsten Carbide Coating for Flue Gas Desulphurisation (FGD) Probe Components
Power Generation

Tungsten Carbide Coating for Flue Gas Desulphurisation (FGD) Probe Components

Desulphurisation slurry is a punishing mix of abrasion and acid attack. A plasma-sprayed WC layer on probe elements and other monitoring hardware keeps measurement reliable for years instead of months.

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Tungsten Carbide Spraying of Spiral Shafts and Screw Agitators for Chemical Mixing and Lithium Battery Equipment
Baterías de litio

Tungsten Carbide Spraying of Spiral Shafts and Screw Agitators for Chemical Mixing and Lithium Battery Equipment

Tungsten carbide spray coating of spiral shafts and spiral stirrers is an advanced solution designed to improve the performance of chemical mixing and lithium battery equipment. By using advanced tungsten carbide (WC) spraying technology, tungsten carbide coating is sprayed on the surface of the spi

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Hydropower: Supersonic Tungsten Carbide Spraying for Wear- and Corrosion-Resistant Turbine Flow Parts
Hydropower

Hydropower: Supersonic Tungsten Carbide Spraying for Wear- and Corrosion-Resistant Turbine Flow Parts

Turbine abrasion refers to the damage of hydraulic turbines due to the combined effects of cavitation damage and sediment wear. This problem has always plagued hydropower stations operating on sediment-laden rivers.

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High-Power Arc Spraying for Anti-Wear Protection of Boiler Water Walls and Pressure-Part Tubes
Power Generation

High-Power Arc Spraying for Anti-Wear Protection of Boiler Water Walls and Pressure-Part Tubes

Boiler four-tube banks live in the worst corner of the plant: erosion by fly ash plus sulphidation corrosion. On-site arc spraying with 45CT-type wires adds a sacrificial wear layer that typically outlasts bare tube several times over.

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Yttria / Zirconia Flame Spray Production Line for Graphite Boats and Susceptors
Semiconductor

Yttria / Zirconia Flame Spray Production Line for Graphite Boats and Susceptors

A turnkey flame-spray line coats graphite boats with Y₂O₃ and ZrO₂ so they survive 2000 °C sintering cycles without reacting with the charge. The line includes powder feeders, turntable fixtures, dust extraction and process recipes.

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Ceramic Spraying and Repair for Printing Machine Rolls: Anilox, Corona and Corrugating Rolls
Printing

Ceramic Spraying and Repair for Printing Machine Rolls: Anilox, Corona and Corrugating Rolls

Flexo anilox rolls coated with plasma chromium oxide last about ten times longer than hard chrome. We coat and repair anilox, corrugating, calender and corona rolls with full regrinding and re-engraving.

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Aero-Engine Blade Flame Ablation Test System Developed and Commissioned by Guangzhou Sanxin
Aeroespacial

Aero-Engine Blade Flame Ablation Test System Developed and Commissioned by Guangzhou Sanxin

A complete supersonic flame ablation rig — spray system, fuel control, central control, temperature acquisition, monitoring, test cabin and dust extraction — accepted at East China University of Science and Technology and at the Third Academy of Aerospace.

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Plasma Cladding with Nano-Ceramic Coatings for Lithium Battery Material Equipment
Baterías de litio

Plasma Cladding with Nano-Ceramic Coatings for Lithium Battery Material Equipment

Using imported Miller plasma cladding equipment, we apply a pure, binder-free ceramic layer on silos, screws, ribbon mixers and conveying systems — cutting magnetic foreign matter by 10–50 ppb and surviving 10 000 °C-grade process heat.

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Graphite Boat Yttria / Zirconia Plasma Spraying Production Line with SX-80 Equipment
Semiconductor

Graphite Boat Yttria / Zirconia Plasma Spraying Production Line with SX-80 Equipment

Using SX-80 plasma equipment we coat graphite boats with Y₂O₃/ZrO₂ and solved the rough-coating problem through powder refinement, parameter tuning and finer blasting — so sintered products no longer stick.

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Plasma Spraying Raney Nickel / Nickel-Aluminium Coatings on Alkaline Electrolyser Nickel Mesh
Hydrogen Energy

Plasma Spraying Raney Nickel / Nickel-Aluminium Coatings on Alkaline Electrolyser Nickel Mesh

Cathode and anode mesh plasma-sprayed with Ni-Al (Raney nickel precursor) raises catalytic activity and corrosion resistance: up to 2000 A/m² current density and cell voltage efficiency of 1.7 V or better at 1000 A/m².

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